MSFFF3003
Apply plural component coatings


Application

This unit of competency covers applying plural component coatings, including polyurethane, polyester coatings and acid catalysed, to surfaces.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Workplace information, including materials application and safety information, and material safety data sheets (MSDS), is used to inform work practices

1.2

Characteristics of the surface and the required surface treatment are identified from work orders or instructions

1.3

Processing and application techniques, time and safety requirements are identified and used for work planning

1.4

Work health and safety (WHS) requirements, including ventilation requirements and personal protection needs, are observed throughout the work

1.5

Tools, equipment and accessories are identified and checked for safe and effective application of plural component coatings

2

Prepare for application of materials

2.1

Surfaces are checked for contamination and correct preparation according to workplace procedures and standards

2.2

Products with surface or other faults are identified and faults repaired as appropriate

2.3

Materials required are identified and prepared for the task

2.4

Spray booths and work documentation are inspected to ensure nitro-cellulose lacquer has not been sprayed in the same booth as that used for the application of plural component coatings

2.5

Nitro-cellulose overspray is cleaned off booth surfaces if necessary before application of plural component coatings

2.6

Trial applications of plural component coatings are made to check equipment operation, materials consistency and viscosity

2.7

Faults and/or inconsistencies in applied coating are identified and workplace procedures for rectification and adjustment are followed

3

Apply finishing materials

3.1

Techniques for application of plural component coatings are identified and selected

3.2

Materials are applied according to job instructions, material manufacturer specifications and workplace procedures

3.3

Finished products are inspected and approved for suitability for further processing

3.4

Products which do not meet quality specifications are rectified or tagged for further investigation

4

Clean work area and maintain equipment

4.1

Equipment used is cleaned and inspected for serviceable condition and stored appropriately

4.2

Unserviceable equipment is tagged, faults are identified and appropriate personnel are informed

4.3

Work area is cleaned and returned to approved condition

4.4

Workplace records are completed

Evidence of Performance

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Apply plural component coatings on at least three (3) occasions, including:

one (1) acid catalysed

one (1) two-part polyurethane

one (1) polyester

Maintain application equipment

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Minimise wastage of resources, including materials, time and money

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity


Evidence of Knowledge

Identification of application techniques

Characteristics of acid catalysed, polyurethane and polyester coatings

Methods to prevent contamination of surfaces during and after coating

Work flow in relation to the application of polyurethane and polyester


Assessment Conditions

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to spray application equipment, acid catalysed, polyurethane and polyester coatings.


Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency. Detail on appropriate performance levels for each furnishing unit of competency in reading, writing, oral communication and numeracy utilising the Australian Core Skills Framework (ACSF) are provided in the Furnishing Training Package Implementation Guide.


Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate discretion, judgement and problem solving in the application of plural component coatings

Application techniques and processes include:

brushing and spraying

Surfaces include:

solid timber

manufactured board

metal

Tools and equipment include:

liquid containers

rubber gloves

positive pressure air-wash face masks

positive pressure water-wash spray booths

protective clothing

spray guns

compressor

air lines

brushes

sanding block

orbital sanders

Materials include:

two-part polyurethane

two/three part polyester

acid catalysed lacquer

solvents

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise policies and practices

Information and procedures include:

workplace procedures relating to the use of tools and equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures


Sectors

Furniture finishing